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Wayne Arthur Gallery

Art Craft Sew with Wayne Arthur

Updated on January 21, 2024 / By Kiria Fernandez

Cotton Thread Vs Nylon Thread: What Are the Difference?

Cotton thread and nylon thread are two popular options for sewing and crafting projects, each with its unique characteristics. Cotton thread, made from natural fibers, offers a soft and breathable feel with a matte appearance.

It is versatile and commonly used in general sewing, quilting, and embroidery. Nylon thread, a synthetic material, boasts strength, durability, and a shiny, smooth finish. It is resistant to moisture and chemicals, making it suitable for heavy-duty applications and outdoor use.

Understanding the differences between cotton thread and nylon thread helps select the appropriate choice based on factors such as aesthetics, strength requirements, fabric compatibility, and project specifications.

Cotton Thread Vs Nylon Thread

Key Differences Between Cotton Thread Vs. Nylon Thread

They have distinct characteristics that make them suitable for different purposes. Here are some key differences between cotton thread and nylon thread

Differences in Material

  • Cotton Thread: Cotton thread is made from natural fibers obtained from the cotton plant. It is a plant-based material, which gives it a soft and natural feel. Cotton thread is biodegradable and considered an environmentally friendly option.
  • Nylon Thread: Nylon thread, on the other hand, is made from synthetic fibers. It is a man-made material created through a chemical process.
    Nylon is known for its strength, durability, and resistance to wear and tear. However, it is non-biodegradable and has a different feel than cotton thread.

Appearance

  • Cotton Thread: Cotton thread typically has a natural, matte appearance. It is available in various colors, ranging from vibrant and saturated shades to more subtle and earthy tones.
    The texture of cotton thread is usually smooth and soft, giving a classic and traditional look to the finished stitches.
  • Nylon Thread: Nylon thread has a slightly glossy appearance. It has a smoother and more lustrous surface compared to cotton thread.
    Nylon thread also comes in various colors, offering vibrant hues. The shiny finish of nylon thread can add a modern and sleek touch to the stitches, making them stand out.

Softness

  • Cotton Thread: Cotton thread is known for its softness. It has a natural, gentle feel, making it comfortable against the skin. This characteristic makes cotton thread suitable for projects with desired softness and comfort, such as clothing or bedding.
  • Nylon Thread: Nylon thread is relatively stiffer compared to cotton thread. It does not have the same softness or pliability as cotton. While nylon thread is strong and durable, it may not provide the same level of comfort or tactile softness as cotton thread.

Breathability

  • Cotton Thread: Cotton thread is known for its breathability. It allows air to pass through, making it suitable for projects where ventilation and airflow are important, such as clothing or items that come in contact with the skin.
  • Nylon Thread: Nylon thread is not as breathable as cotton. Its synthetic composition limits its ability to allow air to circulate through the fabric.
    This makes nylon thread more suitable for projects where breathability is not a primary concern, such as heavy-duty outdoor applications or non-wearable items.

Strength

  • Cotton Thread: Cotton thread is generally not as strong as nylon thread. While the cotton thread is strong enough for most sewing applications, it may not withstand heavy stress or tension, as well as nylon. It is more prone to breakage or fraying under high strain.
  • Nylon Thread: Nylon thread is known for its strength and durability. It is significantly stronger than cotton thread and can withstand higher tension and stress levels.
    This makes nylon thread ideal for applications that require superior strength, such as upholstery, outdoor gear, or heavy-duty sewing projects.

Resistance to Moisture

  • Cotton Thread: Cotton thread can absorb moisture. It can retain water, which may affect its strength and durability when exposed to prolonged moisture or high humidity. The cotton thread may be prone to mildew or mold growth if not properly dried.
  • Nylon Thread: Nylon thread is resistant to moisture. Its synthetic nature makes it less susceptible to water absorption or damage caused by moisture exposure.
    Nylon thread retains its strength and integrity even when exposed to wet conditions, making it suitable for outdoor applications or projects that may come into contact with water.

Chemical Resistance

  • Cotton Thread: Cotton thread has moderate resistance to chemicals. It may be affected or weakened by certain chemicals, especially harsh ones or those containing bleach. Care should be taken when exposing cotton thread to chemicals to avoid damage or color fading.
  • Nylon Thread: Nylon thread has high resistance to chemicals. It is more resilient and less affected by chemical exposure than cotton thread.
    This makes nylon thread suitable for applications where contact with chemicals or cleaning agents is expected, such as industrial or outdoor projects.

Lint Formation

  • Cotton Thread: Cotton thread may have small pieces or fibers coming out, known as lint. This is a natural characteristic of cotton fibers.
    While lint may accumulate in sewing machines or create a fuzzy appearance on fabric surfaces, it can be easily removed by using a lint roller or regular cleaning of the sewing equipment.
  • Nylon Thread: Nylon thread generally has minimal lint formation. Its synthetic composition results in a smoother and slicker surface, reducing the likelihood of lint production.
    This makes nylon thread preferable in projects where lint is undesirable or when working with fabrics that are more prone to trapping lint.

Glide Through Fabric

  • Cotton Thread: Cotton thread has a slightly less smooth glide-through fabric than nylon thread. While it is suitable for most sewing applications, the cotton thread may experience more resistance when passing through certain fabrics or layers. This can affect the ease and speed of sewing.
  • Nylon Thread: Nylon thread has a smooth and slick surface, allowing it to glide easily through the fabric. Its low friction characteristics make it particularly suitable for machine sewing, as it moves effortlessly through various fabric types and layers, resulting in smoother and faster stitching.

Heat Sensitivity

  • Cotton Thread: Cotton thread is not affected by heat and can withstand high temperatures without melting or deforming. This makes cotton thread suitable for ironing, pressing, or high-heat exposure applications.
  • Nylon Thread: Nylon thread is heat-sensitive and can melt when exposed to high temperatures. Care should be taken when using the nylon thread with heat-sensitive fabrics or when applying heat during pressing or ironing. Excessive heat can cause the thread to deform or lose its strength.

Color Range

  • Cotton Thread: Cotton thread is available in a wide range of colors. It is easily dyed, allowing for an extensive color palette. Cotton thread offers a diverse selection of shades, making it easier to match or coordinate with various fabrics or projects.
  • Nylon Thread: Nylon thread also comes in a wide range of colors. Its synthetic nature allows for vibrant and intense color options. Nylon thread is often available in a broader spectrum of hues, offering more choices for creative projects.

Versatility

  • Cotton Thread: Cotton thread is versatile and suitable for general sewing applications. It can be used for various projects, including quilting, embroidery, and everyday sewing. Cotton thread works well with natural fabrics and is commonly used in apparel, home textiles, and crafts.
  • Nylon Thread: Nylon thread is highly versatile and often chosen for heavy-duty applications. It is commonly used in outdoor upholstery, swimwear, canvas, and other projects that require durability and strength. Nylon thread is preferred for stitching fabrics that are more synthetic or require extra resilience.

Usage

  • Cotton Thread: Cotton thread is frequently used for quilting, embroidery, general sewing, and other projects where a natural and soft finish is desired. It is suitable for both hand sewing and machine sewing.
  • Nylon Thread: Nylon thread is often chosen for heavy-duty applications, such as sewing outdoor gear, upholstery, or items subject to frequent use and stress. It is commonly used with industrial sewing machines and is preferred for projects that demand superior strength and durability.

Blending With Fabrics

  • Cotton Thread: Cotton thread blends well with natural fibers, such as cotton, linen, or wool. Its natural composition allows it to seamlessly integrate with fabrics, resulting in a cohesive and harmonious look.
  • Nylon Thread: Nylon thread may not blend as seamlessly with natural fibers. Its synthetic nature can create a noticeable contrast when used with natural fabrics. Nylon thread is more compatible with synthetic or blended fabrics.

Environmental Impact

  • Cotton Thread: Cotton thread is biodegradable and has a lower environmental impact than nylon thread. Being a natural fiber, cotton is more sustainable and decomposes over time, reducing its environmental impact.
  • Nylon Thread: Nylon thread is non-biodegradable and has a higher environmental impact. Its synthetic composition means it takes a longer time to decompose and can contribute to plastic waste accumulation.

Cost

  • Cotton Thread: Cotton thread is generally more affordable than nylon thread. It is widely available and accessible, making it a cost-effective option for everyday sewing projects.
  • Nylon Thread: Nylon thread can be more expensive than cotton thread. Its synthetic composition and specialized properties contribute to a higher price point. Nylon thread is often chosen for specific applications requiring unique characteristics, which warrant a higher cost.

Elasticity

  • Cotton Thread: Cotton thread has limited elasticity. It does not stretch significantly and retains its original shape, which is desirable for certain projects that require stability and minimal stretch.
  • Nylon Thread: Nylon thread offers good elasticity. It can stretch and bounce back to its original form. This elasticity makes nylon thread suitable for projects that require flexibility and resilience, such as sewing activewear or items subject to frequent stretching or movement.

Thread Thickness

  • Cotton Thread: Cotton thread is available in various thicknesses, ranging from fine to heavy-weight. This allows for versatility in choosing the appropriate thread thickness based on the project requirements and fabric weight.
  • Nylon Thread: Nylon thread also comes in various thicknesses, offering options for different sewing needs. It is available in both fine and heavy-weight versions, providing versatility in matching thread thickness to fabric weight and project demands.

Maintenance

  • Cotton Thread: Cotton thread requires regular cleaning of sewing machines and equipment due to the potential accumulation of lint. Using a lint roller or performing routine cleaning is recommended to maintain optimal performance.
  • Nylon Thread: Nylon thread generally requires minimal maintenance. Its smooth and slick surface reduces lint formation, resulting in less frequent cleaning of sewing machines and equipment.

Sewing Machine Usage

  • Cotton Thread: Cotton thread suits most sewing machines, including domestic and industrial models. It works well with different types of machines and can be used for various sewing projects.
  • Nylon Thread: Nylon thread is compatible with most sewing machines, including industrial models. Its strength and durability suit heavy-duty sewing machines designed for tougher materials and thicker fabrics.

Cotton Thread Vs. Nylon Thread: Comparison Table

CriteriaCotton ThreadNylon Thread
MaterialNatural fibers from cotton plantSynthetic fibers
AppearanceMatteShiny
SoftnessSoftRelatively stiffer
BreathabilityYesLimited breathability
StrengthLower strength compared to nylonHigh strength and durability
Resistance to MoistureAbsorbs moistureResistant to moisture and mildew
Chemical ResistanceModerate resistanceHigh resistance
Lint FormationIt may have small pieces or fibersMinimal lint formation
Glide through fabricSlightly less smoothSmooth and glides easily
Heat SensitivityNot affectedCan melt under high temperatures
Color RangeA wide range of colors is availableWide range of colors is available
VersatilitySuitable for general sewingSuitable for heavy-duty applications
UsageQuilting, embroidery, general sewingOutdoor upholstery, swimwear, heavy-duty
Blending with FabricsBlends well with natural fibersIt can be more expensive
Environmental ImpactBiodegradableNon-biodegradable
CostUsually more affordableA wide range of colors is available
ElasticityLimited elasticityGood elasticity
Thread ThicknessVarious thicknesses availableVarious thicknesses available
MaintenanceRequires regular cleaning of machinesMinimal maintenance required
Sewing Machine UsageSuitable for most sewing machinesCompatible with most sewing machines

Frequently Asked Questions

Can cotton thread be used for outdoor applications or projects exposed to the elements?

While the cotton thread is generally not recommended for outdoor use, specific types of treated or coated cotton threads offer increased durability and resistance to moisture. These specialized options can be suitable for certain outdoor applications.

Is nylon thread suitable for delicate fabrics or lightweight materials?

Nylon thread may not be the best choice for delicate fabrics or lightweight materials as it can be relatively thicker and stiffer than cotton thread. Using a finer or lighter-weight nylon thread for such fabrics is advisable to minimize any potential damage or distortion.

Does cotton thread shrink or change in length after washing?

Cotton thread made from natural fibers may experience some shrinkage after washing. It is recommended to pre-wash cotton thread or fabrics before sewing to minimize any potential shrinkage and ensure the final dimensions of the project are maintained.

Can cotton thread be used for stretchy fabrics like spandex or knits?

While cotton thread can be used for stretchy fabrics, it may not provide the same level of elasticity as nylon thread. Stretchy fabrics often require a thread with good stretch and recovery properties to accommodate the fabric’s movement, making nylon thread a more suitable choice for such materials.

Are there any special considerations when sewing with cotton thread or nylon thread?

When sewing with cotton thread, using the appropriate needle size is important to prevent excess friction and minimize thread breakage. For nylon thread, it is crucial to adjust the tension settings on the sewing machine to ensure smooth and even stitching due to its slick surface and higher strength. Additionally, testing the thread on a scrap fabric sample before starting the actual project is always recommended to ensure compatibility and desired results.

To Recap

The choice between cotton thread and nylon thread depends on the specific needs of your sewing or crafting project.

Cotton thread offers a natural, soft appearance and breathability, making it ideal for general sewing and projects that prioritize comfort.

On the other hand, nylon thread excels in strength, durability, and resistance to moisture and chemicals, making it a preferred option for heavy-duty applications.

Consider factors such as color range, elasticity, thread thickness, maintenance, and environmental impact when making your decision.

By understanding the unique characteristics of each thread, you can make an informed choice and achieve the best results in your creative endeavors.

About Kiria Fernandez

I am currently the Director of Sourcing at Fabric Innovations, where I am responsible for sourcing new fabrics and materials to add to our portfolio. I am passionate about fabrics, textiles, and fashion. I have been working in the industry for over 15 years and I have a deep understanding of the industry. LinkedIn

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